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Blog entries tagged in natural gas industry
Having sold gas measurement equipment for decades, I’m often asked, “What is a turndown ratio?" While turndown (turn down) ratio is usually noted in a flow meters specifications, it’s rarely explained in layperson’s language what it actually is.
Turndown ratio is also commonly referred to as rangeability. It indicates the range of flow a meter can accurately measure the natural gas (or whatever is being monitored). In other words, it’s simply the high end of a measurement range compared to the low end, expressed in a ratio and is calculated using a simple formula.
Turndown Ratio = maximum flow / minimum flow
To put this in perspective, if a gas flow is expected to run between 350,000 cubic feet/ day and 3,500,000 cubic feet/day the application would have a turndown ratio of 10:1. Turndown is one of the key parameters used to select the proper flow meter technology for a specific application. Other factors which help select the right flowmeter are: the product being measured, its flow, the price of the equipment, maintenance cost and accuracy.
The chart below includes turndown of various flow technologies.

The Sage Metering thermal gas mass meter has a wide turndown of 100:1 (with 1000:1 possible upon request) which is extremely desirable for natural gas applications because of the large swings in demand throughout the course of a day as well as seasonal fluctuations.
What is turndown ratio? One of the first parameters to consider when ascertaining which flow technology to use for your natural gas application. For more information read "What is a thermal mass flow meter?"
* Please note that these figures are a guideline and referenced on https://controls.engin.umich.edu/wiki/index.php/FlowSensors#Thermal_Flow_meters. They may be different from manufacturer to manufacturer.
There are various styles of flowmeters for natural gas measurement which can be categorized by their operating technologies, such as: vortex shedding, Coriolis technology, differential pressure, positive displacement, turbine, ultrasonic or thermal. While there are pros and cons of using each of these types of flow meters, this entry explains “What is a thermal mass flowmeter?”
A thermal mass flow meter measures gas flow based upon the principal of heat transfer. Essentially heat is introduced into the gas flow stream and then the rate of how the heat dissipates is measured. For this to work, the meter needs a probe or “flow body” containing two sensors (resistance temperature detectors) which will be in contact with natural gas within the pipe.
One of the sensors is heated and serves as a self-heated flow sensor while the other is a reference sensor and measures the gas temperature. As gas flows by the heated sensor (flow sensor), the flowing gas molecules carry heat away from the sensor, so the flow sensor cools and energy is lost. The temperature difference between the flow sensor and the reference sensor has changed and within a second the circuit heats the flow sensor to replace the energy that has been lost. The mass flow is calculated based upon the energy (electricity) required to restore and maintain a constant overheat temperature.
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Diagram courtesy of Sage Metering - gas mass flow meters
Among the advantages of thermal mass flow meters is there are no moving parts or orifices which eliminates replacing bearings and prevents undetected shifts in accuracy. They also don’t require temperature or pressure corrections and provide good overall accuracy and repeatability over a wide range of flow rates. This style of meter calculates mass flow rather than volume and is one of the few categories of meters that can measure flow in large pipes.
The thermal mass flow meter is cost effective and accurate making it an excellent choice for most natural gas mass flow applications.



